Foshan Sheet Metal Processing Industry Encyclopedia of Materials

2023-11-12

Many materials of various materials are used in daily sheet metal processing. Today, Foshan Xinling Hardware has specially sorted an encyclopedia of commonly used materials in the sheet metal processing industry, hoping to help you choose materials for processing.

Introducing commonly used cymbals

1. Cold rolled ordinary thin steel sheet is the abbreviation of ordinary cold rolled structural carbon steel sheet, because room temperature rolling does not produce scale, so the surface quality is good, dimensional accuracy is high, combined with annealing processing, its mechanical properties and process performance are good, this is the most common used metal material for sheet metal processing.

Common grades: National GB standard (Q195, Q215, Q235, Q275), Japanese JIS standard (SPCC, SPCD, SPCE)

2. Continuous electro-galvanizing thin steel plate, commonly known as electrolytic plate, refers to the deposition of zinc from deep sea zinc salt on the surface of a pre-prepared cold plate under the action of an electric field. a galvanized layer will be formed on the electro-galvanizing line and on the surface of the steel sheet, which gives the steel sheet good corrosion resistance.

Class: UK National Standard (DX1, DX2, DX3, DX4), Japanese JIS Standard (SECC, SECD, SECE)

3. Continuous hot dip galvanized thin steel sheet, commonly referred to as galvanized sheet or white iron sheet. It also has good welding and cold forming characteristics. Compared to the surface of a galvanized sheet, its coating is thicker. , and it is mainly used for sheet metal parts which require high corrosion resistance.

Grade: National GB Standard (Zn100-PT, Zn200-SC, Zn275-JY), Japanese JIS Standard (SGCC, SGCD1, SGCD2, SGCD3)

4. Stainless steel plate resistant to mild aggressive media such as air, steam, water and chemicals such as acids, alkalis and salts.

Steel that corrodes in aggressive environments is also called acid-resistant stainless steel. In practical applications, mild corrosion resistant steel is often referred to as stainless steel, and chemical corrosion resistant steel is referred to as acid resistant steel.

Foshan Sheet Metal Processing Industry Encyclopedia of Materials

Foshan Xinling Hardware Products Co., Ltd.

The first sheet metal processing brand in Foshan-Foshan Xinling Hardware Products Co., Ltd. (www.xlsmp.cn)

Stainless steel is usually divided into:

1. Ferritic stainless steel. Chromium from 12% to 30%. Its corrosion resistance, toughness and weldability increase with increasing chromium content, and its chloride stress corrosion resistance is better than other types of stainless steel.

2. Austenitic stainless steel. It contains more than 18% chromium, and also contains about 8% nickel and a small amount of molybdenum, titanium,

Nitrogen and other elements. Good overall performance, corrosion resistance in various environments.

3. Austenitic ferritic duplex stainless steel. It has the advantages of both austenitic and ferritic stainless steels and has superplasticity.

4. Martensitic stainless steel. High strength, but poor ductility and weldability.

It should be noted that: the strength of stainless steel sheet is high, and the tool wear of CNC punching machine is relatively large, generally not

Suitable for digital punching.

Grade: There are many types of stainless steel, and austenitic stainless steel is commonly used in sheet metal processing.

(1Cr18Ni9Ti)JIS(SUS)

5. Aluminum plate, aluminum is a silver-white light metal with good thermal conductivity, electrical conductivity and ductility.

Pure aluminum has very low strength and cannot be used as a structural material. Aluminum alloy plates are commonly used in sheet metal processing. According to the content of alloying elements, aluminum plates can be divided into 8 series, namely 1000 series, 2000 series ~ 8000 series, 2000 series, 3000 series and 5000 series are commonly used. -Aluminum alloy with good corrosion resistance, so it is also called rust-resistant aluminum, 5000 series is a magnesium-aluminum alloy, featuring low density, high tensile strength and high elongation. With the same area, the weight of aluminum-magnesium alloy is lower than other series.

Commonly used brands: 3A21 (old brand LF21), 5A02 (old brand LF2), 2A06 (old brand LY6)

6. Red copper plate. Red copper is the general name for pure copper with a purple hue, excellent electrical conductivity, thermal conductivity and durability.

Expandable and corrosion resistant but expensive, mainly used as conductive and heat conductive materials, commonly used for parts that need to carry high currents in power sourcespower, copper has low strength and, as a rule, cannot be used as structural parts.

Class: T1﹑T2﹑T3

7. Brass sheet, brass is a copper-zinc alloy with high strength and excellent cold and hot workability, but

Easy to corrode and crack, relatively cheap and widely used.

Common grades: H59﹑H62﹑H70

Product Name: Stainless Steel Plate

Codename: SUS, STAINLESS STEEL

Common models:

SUS304 (stainless steel 18-8, non-magnetic)

SUS301 (stainless steel spring, slightly magnetic)

SUS430 (magnetic, easy to rust) Tensile strength: more than 53kgf/mm2.

Material thickness: 0.1~10.0mm. Materials above 10.0mm are difficult to buy.

Material Width: 5ft (1524mm) widest, usually 4ft, i.e. 1219mm or 1250mm, can be cut to any size under 1524mm as needed.

Media Length: Can be cut to any size you require. Usually 8 feet, i.e. 2438 mm or 2500 mm.

Material properties:

1. Metallic white luster, the surface is not prone to rust, according to the surface condition, it can be divided into: matte surface, bright surface, mirror surface, frosted surface, etc. To protect the surface, PVC protective film is often pasted.

2. As a rule, the surface is not processed. If you want to bake the paint, you must go through a special surface treatment.

3. Not suitable for electroplating, but can be used for electrolysis.

4. It is suitable for refrigeration, air conditioning, home appliances and decorative structural parts. Specific Gravity: 7.95

Weight calculation: length (m) x width (m) x thickness (mm) x specific gravity = kilogram (kg)

For example: SUS304 2.0×1220×2440 weight: 2.0×1.22×2.44×7.95=44.65kg

Another example: SUS430 1.0×1000×2000 weight: 1×1×2×7.95=15.9 kg

Note:

1. The total material thickness tolerance is +0, -0.08, that is, the actual measurement of a 2.0mm sheet thickness can only be 1.92mm.

2. Use a micrometer instead of a caliper to measure material thickness.

Product name: COLD ROLLED STEEL

Code: SPCC, CRS (SPCD: cold drawing plate, SPCE deep drawing cold plate.) Hardness: HRB 1/2H=74~89 1/4H=65~80 1/8H=50~71 H = 89 or more Tensile strength: 28 kgf/mm or more.

Material thickness: 0.25~3.2mm. Materials thicker than 3.2 mm must be adapted

Material Width: The widest is 5 feet (1524 mm), usually 4 feet, which is 1219 mm or 1250 mm, can be cut to any size under 1524 mm according to needs.

Media Length: Can be cut to any size you require. As a rule, this is 8 feet, that is, 2438 mm or 2500 mm.

Mate propertiesrial:

1. Iron gray luster, the surface is easily scratched and rusted, so care must be taken to protect it and turn it over quickly during processing.

2. Suitable for electroplating (color zinc plating, white zinc plating, nickel plating, tin plating...), paint baking, powder coating... and other workpieces. Specific gravity: 7.85.

Weight calculation: length (m) x width (m) x thickness (mm) x specific gravity = kilogram (kg)

For example: SPCC2.0×1220×2440 weight: 2.0×1.22×2.44×7.85=46.74kg

Another example: SPCC1.0×1000×2000 weight is: 1×1×2×7.85=15.7 kg

Note:

1. The total material thickness tolerance is +0, -0.08, that is, the actual measurement of a 2.0mm sheet thickness can only be 1.92mm.

2. Use a micrometer instead of a caliper to measure material thickness.

3. To prevent the plate from rusting, lightly apply anti-corrosion oil to the surface of the workpiece after processing, or cover the workpiece with oilcloth.

Product name: ALUMINUM plate

Code: AL, A1100P, A5052H32P, AL6061T6

Regular models: A1100P-O (O means soft material, no hardness), A1050P, A5052H32P, AL6061T6, AL6063T5...

Tensile strength: A5052H32P=25kgf/mm2 or more, A1100P, A1200P=7kgf/mm2 or more, AL6061T6=27kgf/mm2 or more

Material thickness: 0.3~20mm. Materials above 10.0mm are difficult to buy.

Material Width: 5ft (1524mm) widest, usually 4ft, i.e. 1219mm or 1250mm, can be cut to any size under 1524mm as needed.

Media Length: Can be cut to any size you require. Usually 8 feet, i.e. 2438 mm or 2500 mm.

Material properties:

1. Metallic white luster, the surface is easily oxidized and corroded, so the surface is often pasted over with a protective PVC film.

2. Surface treatment: after sandblasting, wire drawing or polishing, anodic oxidation (non-conductive, can be painted in various colors); chromate oxidation (also known as conductive oxidation, there are two kinds of base color and golden color). yellow)). Specific Gravity: 20.75

Weight calculation: length (m) x width (m) x thickness (mm) x specific gravity = kilogram (kg)

For example: AL 2.0×1220×2440 weight: 2.0×1.22×2.44×2.75=16.37 kg

Another example: AL 1.0×1000×2000 weight: 1×1×2×2.75=5.5 kg

Foshan Sheet Metal Processing Industry Encyclopedia of Materials

Stainless steel switch cabinet

Note:

1. The total material thickness tolerance is +0, -0.08, that is, the actual measurement of a 2.0mm sheet thickness can only be 1.92mm.

2. Use a micrometer instead of a caliper to measure material thickness.

3. The processing of the aluminum plate must be protected, the surface must not be scratched, and the bend must prevent cracks and folding knife marks. (If the material is too hard, you can anneal or enlarge the groove of the lower die first)

Product name: Hot dip galvanized steel sheet Code: SPGC

Hardness: HRB 1/2H=74~89 1/4H=65~80 1/8H=50~71 H=89 or more

Tensile strength: over 40~55kgf/mm2.

Material thickness: 0.4~3.2mm. Materials thicker than 3.2 mm are difficult to purchase and are usually replaced with electroplated white zinc.

Material Width: 5ft (1524mm) widest, usually 4ft, i.e. 1219mm or 1250mm, can be cut to any size under 1524mm as needed.

Media Length: Can be cut to any size you require. Usually 8 feet, i.e. 2438 mm or 2500 mm.

Material properties:

1. The metal has a white sheen and patterns on it. The surface is not easy to rust, but due to corrosion, white rust spots are formed.

2. As a rule, the surface is not processed.

3. Electroplating (multicolored zinc plating, white zinc plating, nickel plating, tin plating...) is not allowed.

4. Suitable for refrigeration, air conditioning, heavy electrical equipment and roof structures. Specific Gravity: 8.25

Weight calculation: length (m) x width (m) x thickness (mm) x specific gravity = kilogram (kg)

For example: SPGC2.0×1220×2440 weight: 2.0×1.22×2.44×8.25=49.1kg

Another example: SPGC1.0×1000×2000 weight: 1×1×2×8.25=16.5 kg

Note:

1. The total material thickness tolerance is +0, -0.08, that is, the actual measurement of a 2.0mm sheet thickness can only be 1.92mm.

2. Use a micrometer instead of a caliper to measure material thickness.

3. If you want to bend and process, you should pay attention to whether the surface layer of zinc falls off, and remove the zinc powder from the bottom die in time.

Product name: HOT ROLLING STEEL

Codename: SPHC, HRS

Hardness: HRB 1/2H=74~89 1/4H=65~80 1/8H=50~71 H=89 or more

Tensile strength: over 41~52 kgf/mm.

Material thickness: 1.4~6.0mm. Material code over 6 mm - SS41

Material Width: The widest is 5 feet (1524 mm), usually 4 feet, which is 1219 mm or 1250 mm, can be cut to any size under 1524 mm according to needs.

Media Length: Can be cut to any size you require. As a rule, this is 8 feet, that is, 2438 mm or 2500 mm.

Material properties:

1.Black-gray gloss, the surface is notscratches easily, but rusts easily, so it must be removed during processing.

2. Not suitable for electroplating (colour zinc plating, white zinc plating, nickel plating, tin plating...).

3. It is suitable for structural parts such as baking paint and powder coating. Specific gravity: 7.85.

Weight calculation: length (m) x width (m) x thickness (mm) x specific gravity = kilogram (kg)

For example: SPHC2.0×1220×2440 weight: 2.0×1.22×2.44×7.85=46.74kg

Another example: SPHC1.0×1000×2000 weight: 1×1×2×7.85=15.7 kg

Note:

1. The total material thickness tolerance is +0, -0.08, that is, the actual measurement of a 2.0mm sheet thickness can only be 1.92mm.

2. Use a micrometer instead of a caliper to measure material thickness.

3. To prevent the plate from rusting, lightly apply anti-corrosion oil to the surface of the workpiece after processing, or cover the workpiece with oilcloth.

4. If electroplating is required, the burnt layer on the surface must be removed by sandblasting or wire drawing.

Product name: copper plate COPPER

Code: C1020, C1100, C2100, 2200, 2300, 2400 (hereinafter referred to as copper) C2600 and above - brass.

Common models: C1020P-O (O means soft material, no hardness), C1020P-1/2H (Vickers hardness HV75~120)

1/4H HV=60~100 H HV=80 or more

Tensile strength: material O = 20 kgf/mm2 or more

Material 1/4H=22~28kgf/mm2

Material 1/2H=25~32kgf/mm2

Material H=28kgf/mm2 or more Material thickness: 0.3mm or more

Material Width: Typically 2ft, i.e. 610mm, if it exceeds, it needs to be adjusted.

Material length: typically 5 feet, which is 1524 mm.

Material properties:

Foshan Sheet Metal Processing Industry Encyclopedia of Materials

Self-service gate

1. No. 1xxx copper content with 99.9% copper content (also known as electrolytic copper or fusion copper) has excellent electrical and thermal conductivity, good drawing workability, good welding performance, corrosion resistance and weather resistance, metallic red luster. Suitable for electrical and chemical industries. #2xxx copper content 60~96% copper content (also known as brass or fusion copper), ductility, workability, electroplating properties are commonly used in electrical installation equipment, instrument panels, bullet cases, etc.

2. Surface treatment: first brushed or polished, then pickled, copper, tin plated, nickel plated. Specific Gravity: 8.9

Weight calculation: length (m) x width (m) x thickness (mm) x specific gravity = kilogram (kg)

For example: C1020P1/4H 2.0×600×1500 weight: 2.0×0.6×1.5×8.9=16kg

Another example: C1020P1/2H 1.0×1000×1000 weight: 1×1×8.9=8.9 kg

Note:

1. The total material thickness tolerance is +0, -0.08, that is, the actual measurement of a 2.0mm sheet thickness can only be 1.92mm.

2. Use a micrometer instead of a caliper to measure material thickness.